Film Deposition_Fab Solutions_yuray-tech

Film Deposition

Precision PVD, CVD, ALD, and evaporation solutions with complimentary comprehensive characterization reports.

AR 15:1
High-AR conformality
Atomic-scale
THK control
2%
Film Uniformity
End-to-end
Service

OVERVIEW

YURAY delivers professional thin-film deposition solutions for research, prototyping, and production applications. Our capabilities include Physical Vapor Deposition (PVD), Chemical Vapor Deposition (CVD), Atomic Layer Deposition (ALD), and E-beam and Thermal Evaporation. We support a wide range of conductive, dielectric, semiconductor, and functional materials across multiple wafer sizes and thickness requirements. YURAY not only provides professional deposition services, but also supplies a complimentary comprehensive characterization report, helping customers verify film quality, thickness, uniformity, composition, and key performance indicators. From material selection through final inspection, our team ensures reliable, repeatable, and application-oriented thin-film results.

SERVICES

YURAY provides integrated thin-film deposition solutions covering PVD, CVD, ALD and E-beam evaporation. From substrate cleaning and surface activation to functional-film growth, thickness control, morphology inspection and contamination analysis, YURAY supports wafer, glass and advanced packaging applications. Our process portfolio enables conformal coating, high-aspect-ratio feature coverage and reliable film performance for semiconductor, optoelectronic and advanced interconnect manufacturing.

Physical Vapor Deposition (PVD)

Magnetron sputtering deposition of high-purity metal and dielectric films with precise thickness control, excellent uniformity, and dense microstructures — ideal for interconnects, seed layers, and optical coatings.

TECHNICAL SPECIFICATIONS
Parameter Specification
Deposition MethodDC / RF / Pulsed DC Sputtering
Material TypesAl, Cu, Ti, Au, Cr, Ni, ITO, SiO₂, Si₃N₄
Wafer Size4" – 12" diameter
Film Thickness Range10 nm – 5 μm
Uniformity≤ ±3% (within wafer)
Step Coverage≥ 50% @ 5:1 aspect ratio
Base Pressure< 5 × 10⁻⁷ Torr

Chemical Vapor Deposition (CVD)

Plasma-enhanced and low-pressure chemical vapor deposition for conformal dielectric and semiconductor films, delivering excellent step coverage and reliable performance for passivation, etch stop, and sacrificial layer applications.

TECHNICAL SPECIFICATIONS
Parameter Specification
Deposition MethodPECVD / LPCVD / APCVD
Film TypesSiO₂, Si₃N₄, SiON, Poly-Si, SiC
Wafer Size4" – 12" diameter
Film Thickness Range10 nm – 20 μm
Uniformity≤ 2 – 5% (within wafer)
Step Coverage≥ 80% @ 10:1 aspect ratio
Process Temperature200 – 900 °C

Atomic Layer Deposition (ALD)

Atomic-level precision deposition with unmatched conformality over high-aspect-ratio structures — perfect for ultra-thin gate oxides, diffusion barriers, and 3D device coating.

TECHNICAL SPECIFICATIONS
Parameter Specification
Deposition MethodThermal & Plasma-Enhanced ALD
Film TypesAl₂O₃, HfO₂, TiO₂, ZnO, TiN, TaN, WN
Wafer Size4" – 12" diameter
Film Thickness Range0.5 – 100 nm
Uniformity≤ ±1% (within wafer)
Step Coverage≥ 95% @ 100:1 aspect ratio
Process Temperature50 – 400 °C

E-beam and Thermal Evaporation

Electron-beam physical vapor deposition for high-purity metal and dielectric coatings with excellent adhesion and smooth surfaces — optimized for lift-off, metallization, and optical coating applications.

TECHNICAL SPECIFICATIONS
Parameter Specification
Deposition MethodE-beam evaporation / thermal evaporation
Material TypesAl, Au, Ni, Cr, Ti, Pt, SiO₂, MgF₂
Wafer SizeUp to 12" diameter
Film Thickness Range5 nm – 5 μm
Uniformity≤ ±5% (within wafer)
Base Pressure< 1 × 10⁻⁷ Torr
Process Temperature25 – 350 °C

CASE STUDY

At YURAY, we provide end-to-end full-chain services. Below is a detailed look at how we translate stringent customer Statement of Work (SOW) requirements into delivered, proven results.

[single service]

a-Si:H Deposition

Service Chain
01
Requirement MatchingAlign coating performance requirements with customer application needs.
02
Glass Substrate ProcurementSource suitable glass substrates for deposition compatibility.
03
Thin-film DepositionDeposit film on prepared glass substrates.
04
CharacterizationEllipsometry
05
Report & Customer ApprovalSample shipping
N > 3.5 @ 1000 nm K < 0.0015 @ 1000 nm
[single service]

A-Si Deposition Solutions

Service Chain
01
Requirement MatchingAlign coating performance requirements with customer application needs.
02
Process DesignDesign a-Si deposition parameters and quality-control specifications.
03
Glass Substrate ProcurementSource suitable glass substrates for deposition compatibility.
04
Initial a-Si DepositionDeposit a-Si film on prepared glass substrates.
05
Film Quality InspectionMeasure roughness, uniformity, and film adhesion performance.
06
Process ImprovementAnalyze test results and optimize deposition process conditions.
07
Adhesion Layer IntegrationAdd an adhesion layer to improve film bonding.
08
Final ValidationRe-test roughness, uniformity, and adhesion after optimization.
09
Report & Customer ApprovalDelivering detailed inspection reports for client review and final confirmation.
10
Sample ShippingSecurely packaging and dispatching the finished samples to the client.
UNIFORMITY: < 3% ROUGHNESS: < 3 nm
[single service]

SiO2 Deposition Solutions

Service Chain
01
Initial SiO2 DepositionDeposit SiO2 film on prepared glass substrates.
02
Film Quality InspectionMeasure roughness, uniformity, and film adhesion performance.
03
Process ImprovementAnalyze test results and optimize deposition process conditions.
04
Final ValidationRe-test roughness, uniformity, and adhesion after optimization.
05
Report & Customer ApprovalDelivering detailed inspection reports for client review and final confirmation.
06
Sample ShippingSecurely packaging and dispatching the finished samples to the client.
THK: 10 um WITHOUT DEFECTS


METROLOGY & QUALITY ASSURANCE

Reliable Deposition Quality, Complimentary Characterization Included At YURAY, deposition service means more than simply depositing a film. We combine qualified equipment, controlled processes, experienced engineering support, and rigorous quality management to deliver stable, repeatable thin-film performance. Every project can be supported with a free comprehensive characterization report, providing customers with transparent and actionable quality data. Depending on the service requirements, reports may include film thickness, uniformity, surface condition, adhesion, composition, and other relevant characterization results. Choose YURAY for high-quality film deposition, responsive technical support, and verified results—without additional reporting costs

SOW Requirements

Quantified SOW Requirements

YURAY converts SOW requirements into measurable criteria, defining clear quality targets and inspection standards.

Process Improvement

Continuous Process Improvement

YURAY identifies root causes of issues, such as interface peeling, and implements effective corrective solutions.

Characterization Reports

SOW-Aligned Characterization Reports

YURAY delivers characterization reports with indicators directly aligned to SOW requirements for transparent verification.

Third-Party Confirmation

Third-Party Double Confirmation

YURAY uses independent third-party laboratories to double-confirm critical indicators through characterization and inspection.



Need a Custom Wafer or Fabrication Process?

Share your drawings, wafer specifications, or project requirements — our engineering team will prepare a technical proposal and quote within one business day.