Etching_Fab Solutions_yuray-tech

Etching

YURAY provides comprehensive dry-etching capabilities, including deep silicon etching, metal etching, and dielectric thin-film etching. High-precision, high-selectivity, and highly uniform pattern transfer across diverse material systems and device structures — supporting TGV, TSV, sensors, integrated circuits, and optoelectronic device fabrication.

30:1
Aspect Ratio
3 μm
Via CD
< 4%
Etch Uniformity
6 / 8 / 12"
Wafer Size

OVERVIEW

YURAY provides comprehensive dry-etching capabilities covering deep silicon etching (DRIE), inductively coupled plasma (ICP) etching, reactive ion etching (RIE), and metal etching. From high-aspect-ratio TSV trenches and fine-pitch dielectric patterning to precise metal layer definition, our etching platform delivers high-precision, high-selectivity, and highly uniform pattern transfer across silicon, glass, dielectric, and metal thin-film systems. We support TGV, TSV, MEMS sensors, integrated circuits, and optoelectronic device fabrication with process tuning, profile control, and end-to-end metrology.

SERVICES

Our dry-etching platform supports advanced packaging, MEMS, and optoelectronic manufacturing with precise profile control, tight CD uniformity, and high etch selectivity — from deep silicon TSV formation to dielectric patterning and metal interconnect definition.

Deep Silicon Etching (DRIE)

High-aspect-ratio silicon etching using the cyclic Bosch process to create deep, vertical-walled trenches and vias with uniform scallops — ideal for advanced TSV, MEMS, and sensor applications.

TECHNICAL SPECIFICATIONS
Parameter Specification
Etch MechanismBosch process (passivation / etch cycles)
Aspect RatioUp to 30:1
Via CDDown to 3 μm
Etch DepthUp to 300 μm
Profile ControlVertical, tapered, or re-entrant
Scallop UniformityConsistent across wafer
Wafer Size6 / 8 / 12 inch

Inductively Coupled Plasma (ICP) Etching

High-density plasma etching with independent control of ion energy and flux, delivering superior anisotropy, precise profile control, and high etch rates for dielectric and compound semiconductor films.

TECHNICAL SPECIFICATIONS
Parameter Specification
Etch MechanismInductively coupled plasma (ICP)
Material TypesSiNx, SiO₂, poly-Si, SiC
AnisotropyHighly anisotropic profiles
Uniformity< 5% (within wafer)
Selectivity to MaskHigh (photoresist / hard mask)
Profile ControlTunable sidewall angle
Wafer Size6 / 8 inch

Reactive Ion Etching (RIE)

RIE combines chemical reaction and physical ion bombardment to achieve high-precision material removal with excellent pattern fidelity, smooth surfaces, and reproducible results — ideal for dielectric and metal thin-film patterning.

TECHNICAL SPECIFICATIONS
Parameter Specification
Etch MechanismReactive ion etching (RIE)
Material TypesAu, Pt, Al, SiO₂, Si₃N₄
Uniformity< 4% (within wafer)
Etch RateProcess-dependent
Pattern FidelityHigh-fidelity transfer
Surface SmoothnessLow-roughness etched surfaces
Wafer Size6 / 8 inch

Metal Etching

Specialized metal etching processes utilizing reactive plasma chemistry to precisely pattern conductive thin films with high selectivity, clean sidewalls, and minimal undercut — optimized for interconnect, seed-layer, and electrode patterning.

TECHNICAL SPECIFICATIONS
Parameter Specification
Etch MechanismPlasma-based reactive metal etching
Material TypesAl, Ti, Mo, W, Au, Pt
Uniformity< 5% (within wafer)
CD ControlSub-micron precision
Sidewall ProfileClean, controlled sidewalls
SelectivityHigh to photoresist & dielectrics
Wafer Size6 / 8 inch

CASE STUDY

At YURAY, we provide end-to-end full-chain services. Below is a detailed look at how we translate stringent customer Statement of Work (SOW) requirements into delivered, proven etching results.

[single service]

Trench Etching Solutions

Service Chain
01
Wafer SupplyProvide 12-inch silicon wafers for processing.
02
Mask Design and FabricationDesign and fabricate masks matching etching requirements.
03
Photoresist PatterningApply photoresist and define required wafer patterns.
04
Wet EtchingPerform wet etching according to the designed pattern.
05
Etching CharacterizationEvaluate etching profile, dimensions, and surface quality.
06
Report & Customer ApprovalDelivering detailed inspection reports for client review and final confirmation.
07
Sample ShippingSecurely packaging and dispatching the finished samples to the client.
WIDTH: 100um AR 1:2


METROLOGY & QUALITY ASSURANCE

Reliable Deposition Quality, Complimentary Characterization Included At YURAY, deposition service means more than simply depositing a film. We combine qualified equipment, controlled processes, experienced engineering support, and rigorous quality management to deliver stable, repeatable thin-film performance. Every project can be supported with a free comprehensive characterization report, providing customers with transparent and actionable quality data. Depending on the service requirements, reports may include film thickness, uniformity, surface condition, adhesion, composition, and other relevant characterization results. Choose YURAY for high-quality film deposition, responsive technical support, and verified results—without additional reporting costs

SOW Requirements

Quantified SOW Requirements

YURAY converts SOW requirements into measurable criteria, defining clear quality targets and inspection standards.

Process Improvement

Continuous Process Improvement

YURAY identifies root causes of issues, such as interface peeling, and implements effective corrective solutions.

Characterization Reports

SOW-Aligned Characterization Reports

YURAY delivers characterization reports with indicators directly aligned to SOW requirements for transparent verification.

Third-Party Confirmation

Third-Party Double Confirmation

YURAY uses independent third-party laboratories to double-confirm critical indicators through characterization and inspection.



Need a Custom Wafer or Fabrication Process?

Share your drawings, wafer specifications, or project requirements — our engineering team will prepare a technical proposal and quote within one business day.